2003 115HP J115PLSTS Johnson outboard motor Service Manual
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- 2003 115HP J115PLSTS Johnson outboard motor Service Manual
Original 2003 J115PLSTS Johnson 115HP Service/Repair Manual
This manual covers service information on all 60° V4 and V6 2-Stroke (2S) Johnson models.
P/N: 5005463
This original Johnson Service manual used by dealers to service and repair outboard motors.
Manual is searchable and indexed. It includes hi-resolution images and color diagrams.
Manual covers the following models:
| 2002 | ||
| J90VLSNF | V4 | 90HP |
| J90PLSNF | V4 | 90HP |
| J115VLSNF | V4 | 115HP |
| J115PXSNF | V4 | 115HP |
| J115PLSNF | V4 | 115HP |
| J150PLSNF | V6 | 150HP |
| J150PXSNF | V6 | 150HP |
| J150VLSNF | V6 | 150HP |
| J150CXSNF | V6 | 150HP |
| J175PLSNF | V6 | 175HP |
| J175PXSNF | V6 | 175HP |
| J175VLSNF | V6 | 175HP |
| J175CXSNF | V6 | 175HP |
| 2003 | ||
| J90GLSTA | V4 | 90HP |
| J90PLSTC | V4 | 90HP |
| J105WPLSTM | V4 | 105HP |
| J115GLSTA | V4 | 115HP |
| J115PXSTS | V4 | 115HP |
| J115PLSTS | V4 | 115HP |
| J150PLSTM, F | V6 | 150HP |
| J150PXSTM | V6 | 150HP |
| J150GLSTA, F | V6 | 150HP |
| J150CXSTA | V6 | 150HP |
| J150MLSTS | V6 | 150HP |
| J150MXSTS | V6 | 150HP |
| J175PLSTM, F | V6 | 175HP |
| J175PXSTM | V6 | 175HP |
| J175GLSTA, F | V6 | 175HP |
| J175CXSTA | V6 | 175HP |
| J175MXSTS | V6 | 175HP |
Manual chapters:
TABLE OF CONTENTS
INTRODUCTION
- MODELS COVERED IN THIS MANUAL
- IDENTIFYING MODEL AND SERIAL NUMBERS
- MODEL LISTS
SPECIAL TOOLS AND SERVICE SPECIFICATIONS
- SPECIAL TOOLS
- SHOP AIDS
- TECHNICAL DATA
- STANDARD TORQUE SPECIFICATIONS
- OIL REQUIREMENTS
- PROPELLER SELECTION
MAINTENANCE
- ENGINE MAINTENANCE AND INSPECTION SCHEDULE
- Testing Procedure - Continuity
- COOLING SYSTEM
- Water Intake Screens
- LUBRICATION
- BATTERY AND BATTERY CONNECTIONS
- FUEL AND OIL SYSTEMS
- POWERHEAD COMPONENTS
- SYNCHRONIZATION AND LINKAGE
- BREAK-IN PROCEDURE
ELECTRICAL
- SERVICE CHART
- STARTER SOLENOID
- ELECTRIC STARTER
- CHARGING SYSTEM
- RECTIFIER/REGULATOR
- SYSTEM CHECK CIRCUIT
IGNITION
- SPARK PLUG
- FLYWHEEL
- TIMING SENSOR
- STATOR
- IGNITION COILS AND POWER PACK
- IGNITION TROUBLESHOOTING CHART
- IGNITION TESTS
- START ELECTRONIC STARTING
FUEL SYSTEM
- SERVICE CHART
- Vapor Separator Diagram
- Fuel Fi Iters
- Fuel Pump
- Carburetors
- OMS Pump Diagram
- FUEL SYSTEM TESTS
- FUEL FILTER
- OMS PUMP
- PRIMER SOLENOID
- FUEL PUMP
- FUEL COMPONENT BRACKET
- CARBURETOR
- INTAKE MANIFOLD
- RECIRCULATION SYSTEM
OILING SYSTEM
- SERVICE CHART
- Oil Supply Diagram
- CYLINDER AND CRANKCASE OILING
- PRIMING
- OILING SYSTEM TESTS
- OIL COMPONENT SERVICING
COOLING SYSTEM
- WATER FLOW DIAGRAMS
- COMPONENTS
- OPERATION
- THERMOSTAT
POWERHEAD
- SERVICE CHART
- REMOVAL
- DISASSEMBLY
- INSPECTION
- ASSEMBLY
- INSTALLATION
- UPPER MOUNT
- POWERHEAD VIEWS
MIDSECTION
- SERVICE CHART
- EXHAUST HOUSING
- Disassembly
- STERN BRACKET
- TILT TUBE
GEARCASE
- SERVICE CHART
- GENERAL SERVICING
- GEARCASE SERVICING
TRIM AND TILT
- SERVICE CHART
- DESCRIPTION OF SYSTEM
- MODES OF OPERATION
- TROUBLESHOOTING SYMPTOMS
- HYDRAULIC SERVICING
- ELECTRICAL SERVICE
- TILT LIMIT SWITCH ADJUSTMENT
- TRIM SENDING UNIT ADJUSTMENT
SAFETY
INDEX
DIAGRAMS
2002/2003 Johnson SN/ST 60 Degrees V, 2-Stroke Models 5005463 Service Manual
Pages in Service Manual: 374
Manual size: 57.98MB
